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Old 10-31-2006, 05:36 AM   #1 (permalink)
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Light Weight Aluminum Lug Nuts

Recently saw an advertisement for light weight aluminum lug nuts for the wheels. While an obvious weight savings, are such nuts of high-grade aluminum up to track stresses?

And no, I am not going to buy some exotic titanium lugs. Just need to know if anyone is using aluminum lugs and if they are safe.

Many thanks in advance to all those in the know.
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Old 10-31-2006, 06:32 AM   #2 (permalink)
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Some heat treated aluminum alloys have strengths exceeding that of low carbon steel. The stock lug nuts are soft steel.

Aluminum threads have a tendency to gall when mated with steel threads. Anti-seize would probably be in order along with reduced torque to compensate for anti-seize

Theoretically they will reduce unsprung weight and rotational inertia, but I wonder if the effect is measurable.
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Old 10-31-2006, 07:03 AM   #3 (permalink)
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You really wonder how much effective weight loss will be realized with the lug nuts being so close to the center of rotation. I expect the material would need to be exotic to ensure sufficient strength.
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Old 10-31-2006, 03:47 PM   #4 (permalink)
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The difference in weight can't possibly measure enough to matter. It's "in the noise". As Jacob points out above, they're so close to the center of rotation that they really only amount to "dead weight". Rotational Inertia is negligable. Even if the nuts weighed 1/2 Lbs a piece, that's only 10Lbs total additional weight. Much less than a 1% change. A few gallons of gas will make more of a difference.

And you want the materials of the stud and nut to be of similar hardness. Otherwise, the softer of the two tends to get deformed.

Also, for equivalent strength, an Aluminum part needs to be about as heavy as a Steel part. If these nuts are lighter, they're also probably weaker.

I'd stay away from them. Not worth the bother or the risk.
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Old 11-01-2006, 09:55 AM   #5 (permalink)
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I believe Porsche has been using aluminum lugs for some time now. Not sure about limitations and precautions.
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Old 11-01-2006, 04:43 PM   #6 (permalink)
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Quote:
Originally Posted by RocketSled
The difference in weight can't possibly measure enough to matter. It's "in the noise". As Jacob points out above, they're so close to the center of rotation that they really only amount to "dead weight". Rotational Inertia is negligable. Even if the nuts weighed 1/2 Lbs a piece, that's only 10Lbs total additional weight. Much less than a 1% change. A few gallons of gas will make more of a difference.

And you want the materials of the stud and nut to be of similar hardness. Otherwise, the softer of the two tends to get deformed.

Also, for equivalent strength, an Aluminum part needs to be about as heavy as a Steel part. If these nuts are lighter, they're also probably weaker.

I'd stay away from them. Not worth the bother or the risk.

rotating weight is 3x dead weight not worth it IMHO anyway
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Old 11-01-2006, 05:36 PM   #7 (permalink)
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Quote:
Originally Posted by UstaB-GS549
I believe Porsche has been using aluminum lugs for some time now. Not sure about limitations and precautions.
You believe correctly.
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Old 11-02-2006, 02:18 PM   #8 (permalink)
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The difference in weight can't possibly measure enough to matter. It's "in the noise". As Jacob points out above, they're so close to the center of rotation that they really only amount to "dead weight". Rotational Inertia is negligable.

Agreed

Also, for equivalent strength, an Aluminum part needs to be about as heavy as a Steel part. If these nuts are lighter, they're also probably weaker.

I disagree, when was the last time you saw a steel aircraft? It is very easy to increase section properties faster than the delta modulus or UTS. In this case, it is a nut and not reacting much shear, mostly tension which 7075 could do with a little more thread engagement, about 2 diameters.

I'd stay away from them. Not worth the bother or the risk.
Agreed, not worth the bother, but it is very low risk.
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