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DIY - DRM Oil Cooler Install

29K views 22 replies 17 participants last post by  emf 
#1 · (Edited)
After a lot of research, I decided to go with a DRM oil cooler. DRM makes a couple different types, including stand-alone coolers and integrated race radiator / oil coolers. Because I don’t have water temps problems on track and the more complicated install, I went with one of their stand-alone coolers. They make a “standard” kit that relocates the oil filter. And they make a kit with a special oil adapter that fits on the side of the block, above the oil filter. This adapter attaches to oil in/out ports that are already on the block. These oil ports are actually used for a factory oil cooler when the LS1 is used in some truck applications. Wheel-to-wheel, Inc. also makes a similar adapter.

I went with the “special adapter” DRM kit. It’s a nice setup: simple, straight forward install, the kit comes with -AN fittings, SS braided lines and requires drilling only 3 bolt-holes, nothing else is cut or modified. Price is $550. Took 1.5 weeks for delivery after order.

Track Temps
Cooler works very well. Before the cooler, I would get to 290F in 8-10 minutes of hard track driving (Amb temp: 70-80) and would slow down to let the oil cool off. If I kept on it, temps would keep climbing. With the cooler installed, max temps reached: 220 (Amb temp: 70) to 232 (Amb temp: 94). This is with 45+ minute sessions. It is sooo nice not to have to stare at the oil temp constantly while on track!

Street Temps
A stand alone oil cooler works “too well” for street use, resulting in over-cooled oil for street driving. With the cooler installed, driving easy on the freeway, the oil only heated up to 135F. The fix for this is to block-off the cooler radiator for the street or install an oil thermostat inline with the cooler. I went with the block-off solution because I liked the simplicity of this kit and I already track-prep the car (swap to race tires, etc), so taking the cooler cover off is no big deal. With the cooler radiator cover in place (see install steps) oil temps came up to 170F. A little on the cool side, but not bad. Ideally minimum oil temps should be at 175-180. Note that this is 6th gear, very easy freeway cruising. Step on it a little or street (stop-and-go) driving quickly brings the oil temp up to 185-195. Oil “heat up” from cold to 150F takes about twice as long – stock took 5 miles / 5 minutes (freeway) with blocked off cooler: it takes 10 miles / 10 minutes.

After driving for a few weeks with this setup, the covers are more of a hassle than I thought and waiting for the oil to heat up (even on track!) is a pain. So you may want to look at the thermostat solution... A few companies make good oil thermostats that can easily be installed:
Mocal / Tstat page - available from Pegasus Racing.
Canton - recommended by DRM, looks like a nice unit.
DRM indicated they can put together a kit which includes a t-stat. An integrated radiator/oil cooler would not have this problem.

Oil pressure (Stock // With cooler):
Idle: 39psi // 36psi
65mph, 6th gear: 49psi // 47psi
Hard street driving: 60-65psi // 60-62psi
Your results will vary – the point is it’s a very small drop in oil pressure.

Install Time
Actual cooler install time is ~4 hours (I work slow). But plan on a full day including planning, car prep, check-out/test drives, and making the radiator cover. I had access to a portable lift, which made things easier, but with good, tall jack-stands, install should be just as straightforward.

The Kit
Four parts: oil cooler, oil adapter, 2 oil lines – couldn’t be simpler:

Click on Pics to enlarge

Extra stuff I bought:
I wasn’t happy using the stock bolts to mount the adapter unit – not long enough. They might have worked, but because the DRM adapter is thicker than the stock piece, there weren’t many threads left to work with. I got 2 new bolts (M6x40 Pitch 1.0) and lock washers. I also got some heat wrap - for use on the oil lines for thermal and abrasion protection, some tie wraps, and materials to block off the cooler radiator (see install steps).


Install Steps

*** Standard disclaimers apply. I assume no responsibility for any damage. Please be careful – the consequences of a mistake or improper install would be extremely disastrous ***

I’ve provided a lot of detail in the steps below, and some overly-cautious warnings - much of what I’ve written is obvious – but I was on a roll… :)
Instructions, pictures, torque specs are for a ’02 Z06 – there may or may not be some differences with other C5s.

1) Start an oil change
Meaning start how you normally start an oil change. Raise car, drain oil, drop filter. It takes a while for the filter to stop dripping oil.

2) Remove oil port cover
Disconnect oil temp sensor harness (unclip with finger). Remove cover – minimal torque is required. Just a tiny bit of oil came out from cover. Remove gasket.




3) Swap oil temp sensor
Remove from stock piece, install into DRM piece.
Torque spec for sensor: 17 lb-ft


4) Route lines
I started right behind the stock radiator and fed the hoses back toward oil filter – between block and motor mounts, closer to block then exhaust manifold. And then forward into stock radiator area, through a hole on the drivers side of the stock radiator. Nothing is cut or removed. I heat wrapped the lines anywhere they were close to exhaust or routed through tight openings.












5) Attach lines to adapter
Sealer or tape is not required nor recommended (from DRM). Torque AN fittings with firm pressure and to a firm stop… no need to try to twist the connector off the hose! Angle the top hose as shown, this keeps the hose away from grounding straps on the block, at the top of this area. I routed the top oil line over a wiring harness running through the top area, this caused the least amount of bending of wiring and oil lines. Route / push the adapter into place, but don’t attach bolts yet - the oil lines will be moving around during cooler radiator install and you don’t want to put unnecessary stress on the attached adapter.




6) Pre-fill cooler radiator
I used a $5 Pepboys hand pump - worked perfectly… these are more commonly used for filling diffs and trannys. A small funnel would work too. For the hand pump, the only trick is to fill slowly… half pump, wait 3 seconds, half pump, wait… I pre-filled only the radiator, not the lines.


7) Attach lines to cooler radiator
(Boxes of oil make a handy work table.)


8) Remove center plastic “ground scrapper” piece
To allow holes to be drilled for radiator. Remove two side bolts, loosen two center bolts. Pull piece forward.

9) Mount cooler radiator
The cooler radiator mounting plate fits behind the black metal cross bar. The cooler radiator will be angled back (like the stock radiator). There will be a gap between oil cooler radiator and stock radiator (the ac condenser actually).Position cooler radiator in the center (from DRM) and drill three 1/4” holes. This is a little tricky, as you have to drill from the front of the car rearward. You cant drilling toward the front of the car, the frame is in the way. But, the radiator mounting plate is behind the bar you need to drill. I eyeballed it and it worked fine. A standard drill works perfectly. Secure with supplied bolts. Reattach plastic scraper. With the radiator installed, the rotation of the scraper is limited a little, but it’s not too bad. The scraper could be trimmed if required.




10) Mount Oil Adapter
Finally, mount the oil adapter. I reused the stock gasket. Very carefully thread the bolts. Thread them with your fingers a good amount before using a wrench. A mistake here would be very, very bad. Torque spec is: 106 lb-in (that’s inches)


11) Check lines routing, tie wrap and heat wrap as appropriate


12) “Finish” oil change
Install drain plug, oil filter, add oil, wait the appropriate time for oil to get into the pan. It took a little under 7 quarts to bring my car to the full mark (cooler radiator and oil filter pre-filled).


13) Cross your fingers and start the car
I had someone lie down in front of the (raised) car and watch for any obvious leaks, and I started the car. Oil pressure started climbing in 2-3 seconds… about the same time as with just an oil change. No leaks.

14) Test drive
I basically stared at the oil pressure gauge the whole time I was driving. If the oil pressure drops, “Low oil pressure” DIC warning, or “Low oil level” DIC warning appear, immediately turn off the engine. Figure out what is wrong, call AAA, etc. Do not drive even a few feet without oil pressure. Note that the “Low oil pressure” DIC warning may appear even though the (analog) oil pressure gauge shows pressure… ignore the pressure gauge reading, the DIC warning is correct… the gauge is slow. And do not drive hard until oil temps reach 150F (which it may not do until the next step). I took 3 test drives, raised the car after each, and inspected carefully… No Leaks.

15) Build cooler radiator cover for street use
Using 2 thin sheets of stainless steel (hardware store) and 1/2" packing foam, I made a cover for the front and rear of the radiator – this brings freeway cruise temps to 170. Note that using only a front cover and no foam resulted in 160F. Ultimately, I’m going to get fire-retardant foam.




16) That’s it…
 
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#3 ·
Wow! Great write up and information! Thanks for all the data on the oil temps too!

Great job! :cheers:
 
#5 ·
Excellent!

Not to stir anything up...there was a heated discussion awhile back about voiding the warranty when adding coolers. Some said it voided the warranty to the part to which the cooler was attached and some said it voided the power train warranty. Do we have a definitive answer? IS there a warranty issue?
If not I'd really like to do this mod.
Thanks
Doc
 
#8 ·
Superior Effort, Dreamin!

That was simply awesome!! Have you ever done technical writing professionally? If not, you could! :D

Thanks for the "trip" under your car. I am very impressed. :cool:

Please let us know how this works as you get some road and track time under your belt with the oil cooler.
:cheers:
 
#11 ·
Not to stir anything up...there was a heated discussion awhile back about voiding the warranty when adding coolers.
It was my thread that started the heated up warranty issue. I think it became a stalemate with a lot of name calling.

That aside I am sooooooooooooooooooo glad that I did install the DRM integrated oil to water cooler.

Last weekend I was running at Texas World Speed way. It was about 95 degrees out and the highest temp that I ever saw was 240. There was another Z06 in my run group that saw 300.

After the shooting finished with the last thread about warranty issues and oil temps. I took a quick look at my Long Acres Catalog at the oil temp gages. Most temp gages when up to 280 and a few when up to 300. Just by the fact that race gages only go up to 280 to 300, oil temps in those ranges are extremes.

For me I would rather keep my temps to a level that the engine will live, then worry about warranty issues. I would bet if you blow a motor because you were letting the oil temps run to the extremes you are going to end up with warranty issues of a different nature.I am lucky in that I live in a large Metro Plex area and I figure if the dealer I am working with does not like my cooler I will find another dealer.

Again oil coolers are a track thing. If the car goes to the track install a oil cooler.

By the way great write up!!!! I am sure you are glad you installed it.
 
#19 ·
Wow, what an awesome write up. I for one very much appreciate you taking the time to post this for our benefit. Wow.

That said, have you considered a transmission cooler? I find that once the oil temps start reaching towards 300, the trans is also up in the 270-280 range. I'd like to do both at the same time - and would like feedback.

GREAT JOB! First class.
 
#21 ·
jrz1 said:
My oil temp frequently gets up to 280-290+ on the track (before oil cooler) yet I've never had an alert about my transmission temp. Don't know if this is in line with what others have experienced or not.
Last year during the 1 or 2 track weekends I drove the Z06 on track, it was quite warm out (80-90 degrees) and after 20-25 minutes on track, my "trans temp high" warning came on and was reading near 280 degrees.

I did put synthetic trans. fluid in before I ever tracked the car, and I know this will help tremendously, but I still would like to keep the temperatures down.
 
#22 ·
DJWorm said:
Absolutely 1st class write up. Excellent Job!!!!!!
THAT info you could charge for and you give it to us fer nuttin... A big HANDSHAKE to ya! :cheers:
 
#23 ·
jrz1 said:
My oil temp frequently gets up to 280-290+ on the track (before oil cooler) yet I've never had an alert about my transmission temp. Don't know if this is in line with what others have experienced or not.
Most of the complaints that I've heard with high tranny temps have been with runs in hotter temps, or longer runs. I haven't personally had any problems w/ Tranny temps, however one of the recommendations that I've heard [before Tranny cooler] is that the over-axle exhaust pipes need to be wrapped in Header tape (or similar).
 
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